Produced More in a Day


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We proposed that he use a CAM RHT Automatic Spiral Taping machine to tape his harnesses...

...A few weeks after shipping the machine the customer called asking how fast he could get three more RHT machines. He proudly exclaimed, "we produced more harnesses in a single day using the RHT machine than we did in an entire week taping by hand"


 

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Rotor Coil Winding

Automatic, Consistent Epoxy Application with Tight, Perfect Wire Layers

Back Bends Wire! Eliminates Hammering!

Rotor Coil Wet Winding System Consists of:

  • Dereeler
  • Epoxy Applicator
  • Traverse Mechanism to back bend and precisely layer wind the copper
  • Multiple Recipe Programmable control console

Easy Load Safety Chucks
Easy Load Safety Chunks The Dereeler shaft is supported in easy to load safety chucks. When in the home position, the top half slides back so the shaft with the wire spool drops easily into the chucks. The chucks only open in the HOME position so they are very safe to load with a crane.

 

AC Vector Drive WinderRCWS3 web
It has a heavy-duty welded frame, gearbox, gear belt and spindle. It can rotate in either direction. Operator controls are on a swing arm that can be easily adjusted. There is a safety floor mat between the traversing unit and the winder. When the operator steps on this mat the winder speed is limited to 3 RPM.

RCWS web Automatically controlling winding tension while applying just the right amount of epoxy to ensure complete, consistent coverage of the copper wire is only part of what this machine does. The epoxy is in a closed pressure vessel so it is not exposed to ambient air or air borne contaminants in the container. A measured back bend is induced to the wire to make it lay flat as it is precisely and tightly wound by the machine’s traversing mechanism. The result is perfectly coated, straight, consistent winding layers with minimal operator intervention and no hammering!

 

Easy, Automatic OperationRoll Coil Winding Image
The operator places the 5-gallon epoxy can in the pressure tank and inserts a die in the applicator. He threads the machine, selects a recipe from the touch screen interface and presses the start button. The operator does not have to ladle the epoxy as it is applied automatically at a controlled rate.

rcws1Automatic Tension Control is set on a touch screen control console. Recipes for multiple coil types can be run and monitored easily.

Extruded Consistency

RCWS2 web
The system extrudes epoxy through a small tubular die under pressure.

 

Flat, Tight Layers
Back bending of the wire, so that it lies flat and straight, is preformed as part of the closed loop tension control system.

 

Optimum Tension Control
Automatic constant tension control maintains a constant tension as wire velocity changes. Brake torque is PLC controlled to maintain equilibrium.

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